1/ MAKIGAMI
Internship Assignment – Makigami Analysis of Non-Production Processes
Topic:
Identification of inefficient activities in non-production processes using Makigami analysis and proposal for optimization.
Goals:
Get familiar with the Makigami method and its application to non-production processes. Map and analyze a selected process, identify waste (Muda). Propose measures to improve process efficiency. Implement some of the proposed improvements and evaluate their impact.
2/ SMED
Activity Schedule: Introduction and Theoretical Preparation
Get familiar with the company, production processes, and specific machine/line.
Study part:
Principles of SMED (Single-Minute Exchange of Die).
Typical waste (Muda) during machine setup.
Basic Lean manufacturing tools.
Select a specific process or machine for SMED analysis.
Define key metrics – current setup time, main issues, number of setup changes per day/week/month.
3/ Process Optimization for Optimal Worker Utilization – Mannzeit (Terms used in ept)
Activity Schedule: Introduction and Theoretical Preparation Get familiar with the company, production processes, and specific machine/line.
Detailed analysis of the current setup process. List of inefficient steps and identified waste.
Final report and presentation of findings.
Scholarship available